AI Hardware Plastic Parts: Success Cases
From Materials · Molds · Injection Molding · Process — Achieving Precision & Performance for AI Hardware
Material Engineering
Premium materials selected to meet high precision, thermal management and EMC requirements
Mold Technology
Ultra-precision mold design ensuring tight tolerances and complex geometry
Injection Molding
Advanced injection molding with precision process control for consistent quality
Quality Assurance
Full-process quality control, passing rigorous thermal and reliability tests
01 / 05
AI Speaker Housing
Acoustic Performance, High Gloss Finish, Durability
AI smart speaker housing requires excellent acoustic performance, premium surface finish and durability for enhanced user experience.

Material
- PC+ABS FR
- High flow, easy processing
- High rigidity, impact resistant

Mold
- High-gloss appearance mold
- Mold steel: P20+Ni
- Surface: SPI-A2

Injection
- High-gloss injection process
- Machine: 280T
- Mold temp: 60-80°C
Key Results
Sound Transmission >85%
Scratch Resistance Level 4.5
Yield Rate 99.2%
Drop Test 1.2m No Damage
02 / 05
AI Camera Housing
Precision Assembly, Heat Dissipation, UV Resistant
AI camera housing requires precision assembly, good heat dissipation and long-term UV resistance for outdoor use.

Material
- PC+ASA
- Excellent toughness, UV resistant
- Anti-aging, dimensionally stable

Mold
- Precision structural mold
- Mold steel: S136
- Cavity roughness: Ra 0.015µm

Injection
- Low warpage injection process
- Machine: 180T
- Mold temp: 80-100°C
Key Results
Weather Resistance >2000h
Protection Rating IP66
Assembly Yield 99.3%
Humidity Test 500h No Issue
03 / 05
AI Edge Computing Box
Heat Dissipation, Structural Strength, EMC Shielding
Edge computing device requires efficient heat dissipation, structural strength, electromagnetic shielding and stability.

Material
- PC+GF20% FR
- High flow, high rigidity
- UL94 V-0, dimensionally stable

Mold
- Heat dissipation structure mold
- Mold steel: 718H
- Custom heat sink design

Injection
- High-pressure injection
- Machine: 200T
- Injection pressure: 1200bar
Key Results
Heat Dissipation +35%
EMI Shielding >60dB
Yield Rate 98.9%
Thermal Cycle -40~85°C
04 / 05
AI Server Fan Cover
Lightweight, Structural Strength, Low Noise
Server fan cover requires lightweight design, structural strength, low noise and long-term high reliability operation.

Material
- PBT+GF30% FR
- High flow, high rigidity
- Dimensional stability

Mold
- High-speed mold
- Mold steel: S136
- Multi-cavity gate design

Injection
- High-speed thin-wall injection
- Machine: 200T
- Mold temp: 60-80°C
Key Results
Weight Reduction 20%
Noise Reduction 15%
Service Life >50000h
Yield Rate 99.5%
05 / 05
AI Accelerator Card Housing
Precision Assembly, Metallic Finish, High Strength
AI accelerator card requires high-precision assembly, metallic appearance and high-strength structural protection.

Material
- PC/ABS + Metal Powder
- Metallic texture, high rigidity
- Excellent dimensional stability

Mold
- High-gloss appearance mold
- Mold steel: NAK80
- Surface: SPI-A1

Injection
- High-gloss injection process
- Machine: 250T
- Mold temp: 60-80°C
Key Results
Surface Quality Metal Grade
Precision ±0.08mm
Impact Strength >50kJ/m²
Drop Test 1.5m No Damage
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