AI Hardware Plastic Parts: Success Cases

From Materials · Molds · Injection Molding · Process — Achieving Precision & Performance for AI Hardware

Material Engineering

Premium materials selected to meet high precision, thermal management and EMC requirements

Mold Technology

Ultra-precision mold design ensuring tight tolerances and complex geometry

Injection Molding

Advanced injection molding with precision process control for consistent quality

Quality Assurance

Full-process quality control, passing rigorous thermal and reliability tests

01 / 05

AI Speaker Housing

Acoustic Performance, High Gloss Finish, Durability
AI smart speaker housing requires excellent acoustic performance, premium surface finish and durability for enhanced user experience.
AI Speaker Housing
Material
Material
  • PC+ABS FR
  • High flow, easy processing
  • High rigidity, impact resistant
Mold
Mold
  • High-gloss appearance mold
  • Mold steel: P20+Ni
  • Surface: SPI-A2
Injection
Injection
  • High-gloss injection process
  • Machine: 280T
  • Mold temp: 60-80°C
Key Results
Sound Transmission >85%
Scratch Resistance Level 4.5
Yield Rate 99.2%
Drop Test 1.2m No Damage
02 / 05

AI Camera Housing

Precision Assembly, Heat Dissipation, UV Resistant
AI camera housing requires precision assembly, good heat dissipation and long-term UV resistance for outdoor use.
AI Camera Housing
Material
Material
  • PC+ASA
  • Excellent toughness, UV resistant
  • Anti-aging, dimensionally stable
Mold
Mold
  • Precision structural mold
  • Mold steel: S136
  • Cavity roughness: Ra 0.015µm
Injection
Injection
  • Low warpage injection process
  • Machine: 180T
  • Mold temp: 80-100°C
Key Results
Weather Resistance >2000h
Protection Rating IP66
Assembly Yield 99.3%
Humidity Test 500h No Issue
03 / 05

AI Edge Computing Box

Heat Dissipation, Structural Strength, EMC Shielding
Edge computing device requires efficient heat dissipation, structural strength, electromagnetic shielding and stability.
AI Edge Computing Box
Material
Material
  • PC+GF20% FR
  • High flow, high rigidity
  • UL94 V-0, dimensionally stable
Mold
Mold
  • Heat dissipation structure mold
  • Mold steel: 718H
  • Custom heat sink design
Injection
Injection
  • High-pressure injection
  • Machine: 200T
  • Injection pressure: 1200bar
Key Results
Heat Dissipation +35%
EMI Shielding >60dB
Yield Rate 98.9%
Thermal Cycle -40~85°C
04 / 05

AI Server Fan Cover

Lightweight, Structural Strength, Low Noise
Server fan cover requires lightweight design, structural strength, low noise and long-term high reliability operation.
AI Server Fan Cover
Material
Material
  • PBT+GF30% FR
  • High flow, high rigidity
  • Dimensional stability
Mold
Mold
  • High-speed mold
  • Mold steel: S136
  • Multi-cavity gate design
Injection
Injection
  • High-speed thin-wall injection
  • Machine: 200T
  • Mold temp: 60-80°C
Key Results
Weight Reduction 20%
Noise Reduction 15%
Service Life >50000h
Yield Rate 99.5%
05 / 05

AI Accelerator Card Housing

Precision Assembly, Metallic Finish, High Strength
AI accelerator card requires high-precision assembly, metallic appearance and high-strength structural protection.
AI Accelerator Card Housing
Material
Material
  • PC/ABS + Metal Powder
  • Metallic texture, high rigidity
  • Excellent dimensional stability
Mold
Mold
  • High-gloss appearance mold
  • Mold steel: NAK80
  • Surface: SPI-A1
Injection
Injection
  • High-gloss injection process
  • Machine: 250T
  • Mold temp: 60-80°C
Key Results
Surface Quality Metal Grade
Precision ±0.08mm
Impact Strength >50kJ/m²
Drop Test 1.5m No Damage

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